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Observatory build Chapter 8 of 10

Decking

Board count, crown and cup, the right screw after three wrong ones, and why a skirt needs a gap at the bottom.

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This is one person’s build, not engineering guidance. Local codes, soils and loads vary.

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5/4 × 6 pressure treated — nominal 1¼ × 6, actual 1″ × 5½″. Rated for 16″ o.c., which matches the joist spacing with no need for extra blocking.

The count

At 5½″ plus a ⅛″ gap, each board occupies 5⅝″. 120″ ÷ 5.625 = 21.3 boards.

Three ways to absorb the remainder:

ApproachBoardsResult
Widen the gaps21 fullGaps go to ~7/32″. No ripping
Rip the last one21 + 1 ripOne 2″ sliver at an edge
Rip both edges20 + 2 ripsTwo ~3¾″ boards, symmetric

Ripping both edges reads as intentional where a single sliver reads as a mistake. The build spec records 21 full boards at ⅛″ gaps, which is the second row; whether the last ~2″ was ripped is not recorded. Buy 24 to cover the hatch sub-frame and culls.

A square wooden deck of long boards on black plastic blocks, with a concrete pier rising through an opening near one side, next to a wire fence.
The decking down, with the pier rising through its opening and the deck blocks still visible under the edge.

Crown and cup

Crown is the curve along the board's length. Sight down the edge like a rifle barrel; one edge reads as a shallow arch. Lay it arch-up so the screws pull it flat. Arch-down and the ends lift.

For decking this is the minor issue. Crown-up is a firm rule for joists, where load flattens the arch over a long span. Over 16″ the screws win regardless.

Cup is the curve across the width, visible in the end grain, and it matters more. A board laid hollow-side-up becomes a shallow trough holding standing water on every board, all winter. Look at the end of each board: if it is already cupped, lay it hollow-side down.

You may hear "bark side up" as a rule. It is contested and not worth following blindly — judging the cup actually in front of you beats predicting which way it might move.

Screws: the fourth answer was the right one

This took four attempts, and the wrong turns are instructive.

ConsideredProblem
#10 × 2½″ stainlessFat shank splits 5/4 at board ends without pre-drilling
#7 × 2¼″ stainlessThin stainless shank snaps heads in dense PT
GRK trim-head #8Trim head pulls through decking — wrong head entirely
GRK Deck Elite #9 × 2½″Correct

What actually prevents splitting is not gauge — it is a type-17 (auger) point, a cutout at the tip that clears a channel instead of wedging fibers apart. Once you know to look for that, the choice is easy.

Deck Elite has the type-17 point, a proper deck head with real bearing area, a #9 shank between the two failure modes, 2½″ giving a full 1½″ bite into the joist, and a Climatek coating rated for ACQ treated lumber.

About 500 screws: 9 joists × 2 screws × 21 boards is 378, plus hatch and blocking. Set the driver clutch and let the point do the work; swap the bit when it gets sloppy.

The hatch

Deck straight over the pier opening as if it were not there, then cut it out afterward. Cutting after gives continuous board lines across the opening instead of a patch that does not line up.

Build it as a panel on a small sub-frame that drops onto the blocking, screwed and never nailed, and keep those screws in their own pile so it unscrews cleanly later.

The skirt needs a gap

Fascia first, then decking — the decking's 1″ overhang covers the fascia's top edge so there is no visible seam.

Stop the fascia 2″ above grade. This is the one that matters most on a deck this low. Wood touching soil wicks moisture continuously and rots from the bottom regardless of PT rating.

Deck edge section with skirt and decking overhang Section through the deck edge. A CAMO block carries a 4x4 post, which carries the 2x10 structural skirtboard. A fascia skirt is applied to the outside face and stops two inches above grade for ventilation. The decking runs over the top and overhangs the fascia by one inch to shed water. Deck edge — skirt and overhang grade 1″ 2″ min 5/4 decking, 1/8″ gapscrown up, 2 screws per joist 1″ overhangsheds water clear of the skirt Fascia skirtgoes on BEFORE the decking 2x10 structural skirtboard 2x8 joist CAMO block + 4x4 post Leave the 2″ bottom gap open all around — it is the only ventilation under a 12″ deck

And do not seal the perimeter completely. A skirt all the way around with no airflow turns the space under a 12″ deck into a moisture trap — that is how joist undersides rot even when everything is ground-contact rated. The 2″ bottom gap reads as an intentional shadow line and is continuous ventilation.

What kills decks is not rain. It is trapped damp with no air movement.